Industrial Automation

Allen Bradley 74102-867-51 Rev03 1104 749771-1 Breakout Board 2090-U3BB2-DM44

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Overview

The Allen-Bradley 2090-U3BB2-DM44 is a control interface breakout board kit engineered for Ultra 3000 and Kinetix 2000 servo drives. This drive-mounted 44-pin assembly terminates discrete control signals on the CN1 connector, eliminating the need for complex point-to-point wiring. The board ships as a complete kit with integrated cable harness, DIN rail terminal block, and mounting hardware—reducing integration time on new machine builds and retrofit installations.

Key Features

  • 44-pin D-shell connector for broad signal termination capacity
  • Complete assembly kit with pre-routed cable and DIN rail terminal block included
  • Drive-mounted design for compact, integrated control signal routing
  • Wire termination supports 30–16 AWG (0.06–1.31 mm²) conductors
  • External 5.2V DC auxiliary power keeps control logic live when drive power is lost
  • Cable shield termination pad with shrink-wrapped insulation for noise immunity

Technical Specifications

The breakout board features a 44-pin male D-sub connector with labeled signal terminals (1–44) plus dedicated +X and –X power connections. Wire termination maximum diameter is 0.5 inches (12.7 mm), with screw terminal torque rated at 0.25 N⋅m (2.2 in⋅lbs). Recommended wire strip length is 1–2.5 inches (25–63 mm). Physical dimensions are 2.6 × 2.0 × 0.9 inches (65.4 × 50.9 × 21.8 mm). Storage temperature range is −55 to +85°C. The kit includes interconnecting cable and standard mounting hardware for field installation on Ultra 3000 drives.

Typical Applications

  • Discrete I/O termination for Ultra 3000 servo drive control networks
  • Machine automation and motion control systems requiring hardwired logic integration
  • Retrofit projects converting point-to-point wiring to structured interface boards
  • Industrial robotic systems, packaging equipment, and CNC machine tool drives

Compatibility & Replacements

Compatible With

  • Ultra 3000 2098-DSD-005, 2098-DSD-010, and 2098-DSD-020 servo drives
  • Kinetix 2000 drives with IOD/AF connector
  • CN1 control interface connector on supported drives
  • 5.2V DC external auxiliary power supply (user-supplied)

Replaces / Drop-In Replacement For

  • Point-to-point control signal wiring assemblies on Ultra 3000 installations
  • Legacy 12-pin breakout boards (2090-U3BB-DM12) where higher I/O count is required

Works With

  • Allen-Bradley CompactLogix and ControlLogix PLCs via Ultra 3000 drive messaging
  • Rockwell Automation Studio 5000 Logix Designer for drive configuration
  • EtherNet/IP and SERCOS drive network protocols supported by Ultra 3000 platform
  • Standard 24V DC and 5V DC control logic circuits
Condition

New In Box

Manufacturer

Allen-Bradley (Rockwell Automation)

Part Number

2090-U3BB2-DM44

Alternative Part Number

74102-867-51

Product Type

Control Interface Breakout Board Kit

Connector Type

44-pin D-sub (male)

Connector Housing

D-shell with cable shield termination

Wire Gauge Support

30–16 AWG (0.06–1.31 mm²)

Maximum Wire Diameter

0.5 inches (12.7 mm)

Screw Terminal Torque

0.25 Nâ‹…m (2.2 inâ‹…lbs)

Auxiliary Power Requirement

5.2V DC external (user-supplied)

Dimensions (H × W × D)

2.6 × 2.0 × 0.9 inches (65.4 × 50.9 × 21.8 mm)

Storage Temperature Range

−55°C to +85°C

Kit Contents

Breakout board, DIN rail terminal block, interconnecting cable, mounting hardware

Compatible Drive Series

Ultra 3000 2098-DSD-005, -010, -020; Kinetix 2000

Country of Origin

USA

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