Overview
The Balluff BNS-519-D04-D16-100-10 is a mechanical position limit switch designed for accurate sensing and switching operations in linear positioning applications. This dual-position model features robust snap-action contacts and is widely used across manufacturing, packaging, material handling, and automation systems. The BNS-519 series combines proven mechanical reliability with straightforward integration into existing control circuits.
Key Features
- Mechanical snap-action contact design for reliable, repeatable switching
- Dual position sensing with 16 mm position spacing
- Screw terminal connections for industrial wiring standards
- Compact aluminum housing for space-constrained applications
- Wide operating temperature range suitable for factory floor deployment
- DIN 43697 compliant design
Technical Specifications
- Model: BNS-519-D04-D16-100-10
- Manufacturer: Balluff
- Type: Mechanical Position Limit Switch
- Switching Positions: 2 (dual position)
- Position Spacing: 16 mm
- Contact Type: Snap Action
- Connection Method: Screw Terminal
- Installation: Vertical mounting
- Approach Direction: Longitudinal (parallel to mounting surface)
- Operating Temperature: -5°C to +85°C
- Compliance: DIN 43697
- Condition: New in Box
Typical Applications
- Packaging and filling machinery position detection
- Material handling and conveyor belt systems
- Machine tool end-of-travel sensing
- Linear actuator position feedback
- Automated assembly line position confirmation
- Industrial door and safety interlock applications
Compatibility & Replacements
Compatible With
- Standard industrial control circuits using 24 VDC to 250 VAC switching signals
- PLC input modules configured for contact closure detection
- Relay logic and contactor control systems
- Industrial automation controllers requiring binary position feedback
- Motion control systems and servo drive enable signals
Replaces / Drop-In Replacement For
- Balluff BNS-519-D04-D12-100-10 (similar functionality with different position spacing)
- Balluff BNS-519-D04-R12-100-10-FD (alternative wiring configuration)
- Equivalent Balluff BNS-500 series position limit switches in comparable applications
Works With
- Allen-Bradley CompactLogix, ControlLogix, and MicroLogix PLC input terminals
- Siemens S7-1200, S7-1500, and LOGO controllers
- Mitsubishi FX, Q-series, and A-series programmable controllers
- Omron CP and NX-series control systems
- Schneider Electric M221, M241, and Modicon automation platforms
- Any standard voltage-rated automation controller with discrete input capability





