Limit & Snap Action Switches

Micro Switch Honeywell Top Actuated Limit Switch BZLN-2-RH

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Overview

The Honeywell BZLN-2-RH limit switch is a reliable industrial-grade position sensor designed for machinery control and equipment safety. This top-actuated limit switch features a roller arm actuator and SPDT snap-action contacts. Though discontinued by the manufacturer, this unit remains a proven solution for retrofit applications where precision position sensing and fast switching are required.

Key Features

  • Top Roller Arm Actuator — Adjustable roller configuration for sensitive and repeatable actuation
  • SPDT Snap Action — 1 Normally Open / 1 Normally Closed contact for flexible circuit design
  • High Current Rating — 15A @ 480VAC; supports multiple voltage levels (125/250/480VAC; 125/250VDC)
  • Zinc Die-Cast Housing — Durable construction rated NEMA 1, 3, 4, 13 for indoor and outdoor use
  • Pre-Wired Leads — #14 HWM wire for quick integration
  • Certified Components — UL recognized (File #E12252) and CSA certified (File #LR41372)

Technical Specifications

  • Actuator Type: Top Roller Arm (Adjustable)
  • Contact Configuration: SPDT (1 NO / 1 NC)
  • Voltage Rating AC: 125 VAC / 250 VAC / 480 VAC
  • Voltage Rating DC: 125 VDC / 250 VDC
  • Current Rating AC: 15 A Ind. / 0.5 A Res.
  • Current Rating DC: 0.25 A Res.
  • Operating Force Max: 13.3 N (3 lb)
  • Pretravel Max: 1.98 mm (0.078 in)
  • Differential Travel Max: 0.36 mm (0.014 in)
  • Operating Temperature: -25°C to +55°C (-13°F to +131°F)
  • Housing Material: Zinc Die-Cast
  • Sealing Rating: NEMA 1, 3, 4, 13
  • Termination: Pre-Wired with #14 HWM Leads
  • Weight: 0.85 lbs
  • Dimensions: 103.1 mm L × 49.53 mm H × 25.4 mm D

Typical Applications

The BZLN-2-RH is widely used for:

  • Conveyor system position sensing and stop/start control
  • Press and punching machine stroke limit detection
  • Door and gate position monitoring
  • Machine guard and safety interlock circuits
  • Industrial automation equipment feedback
  • Machinery impact and travel limit sensing

Compatibility & Replacements

Compatible With

  • Industrial machinery control systems requiring 480VAC rated limit switches
  • PLC discrete input modules (24VDC auxiliary circuits)
  • Relay-based control circuits and safety interlocks
  • NEMA enclosures and control panels (IP54+ environments)
  • Standard 24VDC machine control power supplies

Replaces / Drop-In Replacement For

  • Original Honeywell BZLN-2-RH units (part numbers BZLN2RH, BZLN-2-RH)
  • Alternative part designations: BZLN-2-RH3 (variant with additional features)
  • Similar Micro Switch BZLN series roller arm limit switches

Works With

  • Industrial relay logic and hardwired control systems
  • Pneumatic and hydraulic machine controls
  • PLC discrete input card modules (with appropriate input voltage conversion)
  • Motor starter circuits and overload protection schemes
  • General machinery automation and safety circuits
Condition

Used

Brand

Honeywell / Micro Switch

Part Number

BZLN-2-RH

Product Series

BZLN (Micro Switch Limit Switch)

Actuator Type

Top Roller Arm (Adjustable)

Contact Configuration

SPDT (1 NO / 1 NC Snap Action)

Voltage Rating (AC)

125 VAC / 250 VAC / 480 VAC

Voltage Rating (DC)

125 VDC / 250 VDC

Current Rating (AC)

15 A @ 480VAC

Operating Force Max

13.3 N (3 lbf)

Pretravel

1.98 mm (0.078 in) max

Operating Temperature

-25°C to +55°C (-13°F to +131°F)

Housing Material

Zinc Die-Cast

NEMA Rating

NEMA 1, 3, 4, 13

Certifications

UL Recognized (E12252), CSA Certified (LR41372), RoHS Compliant

Weight

0.85 lbs (0.39 kg)

Dimensions

103.1 mm (L) × 49.53 mm (H) × 25.4 mm (D)

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