Rotary Encoders

Lenord+Bauer GEL 2444TN1R 3K150-E MiniCODER Rotary Encoder Sensor Module

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<h2>Overview</h2>
<p>The <strong>Lenord+Bauer GEL 2444TN1R 3K150-E</strong> is a MiniCODER incremental rotary encoder designed for precise speed and position measurement in industrial automation, motion control, and machine tool applications. This compact sensor module uses magnetoresistive sensing technology to contactlessly scan a precision target wheel, delivering direction of rotation, rotational speed, and position data without mechanical wear or maintenance.</p>

<h2>Key Features</h2>
<ul>
<li>Contactless measurement with magnetoresistive sensor technology—no bearing wear or maintenance required</li>
<li>Compact form factor (38 × 22 × 16 mm) for space-constrained installations</li>
<li>1 Vpp differential signal output (sin/cos or TTL/RS422 options available)</li>
<li>Frequency range 0–200 kHz with configurable interpolation for high pulse resolution</li>
<li>Extended operating temperature range: −40 °C to +120 °C</li>
<li>IP 68 rated housing with fully screened metal construction for EMI immunity</li>
</ul>

<h2>Technical Specifications</h2>
<ul>
<li><strong>Model:</strong> GEL 2444TN1R 3K150-E</li>
<li><strong>Measurement Type:</strong> Incremental rotary encoder</li>
<li><strong>Sensing Method:</strong> Contactless magnetoresistive</li>
<li><strong>Output Signal:</strong> 1 Vpp differential (sin/cos) or TTL/RS422</li>
<li><strong>Frequency Range:</strong> 0–200 kHz</li>
<li><strong>Operating Temperature:</strong> −40 °C to +120 °C</li>
<li><strong>Protection Class:</strong> IP 68</li>
<li><strong>Dimensions:</strong> 38 × 22 × 16 mm (L × W × H)</li>
<li><strong>Reference Mark:</strong> Flag (configurable as analogue or digital)</li>
<li><strong>Cable Length:</strong> 1.5 m (as specified in model 3K150-E)</li>
<li><strong>Target Wheel Module:</strong> 0.3</li>
<li><strong>Housing:</strong> Fully screened metal (EMI protection)</li>
</ul>

<h2>Typical Applications</h2>
<ul>
<li><strong>High-speed spindle monitoring</strong>—Over 500,000 MiniCODER units deployed in machine tool spindles worldwide</li>
<li><strong>Precision motion control</strong>—Feedback for servo drives, variable-frequency drives, and positioning systems</li>
<li><strong>Automated machinery</strong>—CNC machines, textile equipment, printing presses, and conveyor systems</li>
<li><strong>Dynamic speed detection</strong>—Real-time monitoring of shaft speed in space-constrained environments</li>
<li><strong>Temperature monitoring</strong>—Optional temperature sensor cable (2 m) available for thermal feedback</li>
</ul>

<h2>Compatibility & Replacements</h2>
<h3>Compatible With</h3>
<ul>
<li>Siemens PROFINET controllers and drives</li>
<li>Allen-Bradley CompactLogix, ControlLogix, and DriveLogix systems</li>
<li>Mitsubishi motion control systems</li>
<li>Schneider Electric Modicon PLCs</li>
<li>Analog and digital input modules accepting sin/cos, TTL, or RS422 signals</li>
<li>EtherNet/IP and PROFINET gateways (via signal conditioning)</li>
</ul>

<h3>Replaces / Drop-In Replacement For</h3>
<ul>
<li>Lenord+Bauer GEL 2443 series (with appropriate target wheel adaptation)</li>
<li>GEL 2444 variants with different cable lengths or connector types</li>
</ul>

<h3>Works With</h3>
<ul>
<li>Lenord+Bauer PK211C-244XK-E parameterization kit (Ethernet-based test and setup)</li>
<li>Standard sin/cos signal conditioning and interpolation modules</li>
<li>TTL/RS422 interface converters for legacy PLC systems</li>
<li>Temperature sensor cables (2 m) for optional thermal feedback channels</li>
<li>Precision target wheels (multiple module options: 0.3 and 0.5)</li>
</ul>

Model

GEL 2444TN1R 3K150-E

Type

Incremental Rotary Encoder (MiniCODER)

Sensing Method

Contactless Magnetoresistive

Output Signal

1 Vpp Differential (sin/cos) or TTL/RS422

Frequency Range

0–200 kHz

Operating Temperature

−40 °C to +120 °C

Protection Class

IP 68

Dimensions (L×W×H)

38 × 22 × 16 mm

Cable Length

1.5 m

Target Wheel Module

0.3

Reference Mark

Flag (analogue/digital)

Housing

Fully Screened Metal (EMI Protection)

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