Air Pressure Regulators

Festo LR-1/8-D-MINI Pressure Regulator 159624

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Overview

The Festo LR-1/8-D-MINI pressure regulator (part number 159624) is a directly controlled diaphragm regulator built for compressed air systems requiring stable, compensated output pressure. This mini-series unit combines compact form factor with proven reliability, making it suitable for machine tool controls, automated assembly lines, and modular pneumatic circuits where space and performance matter.

Key Features

  • Directly actuated diaphragm design — Responsive pressure control with minimal hysteresis (≤0.2 bar)
  • Rotary knob with detent lock — Secure adjustment prevents unintended pressure drift
  • Integral analog pressure gauge — Real-time outlet pressure monitoring without separate instrumentation
  • Primary pressure compensation — Maintains constant outlet pressure despite inlet pressure fluctuations
  • Secondary venting — Controlled exhaust for stable transient response
  • Die-cast zinc body — Corrosion-resistant construction rated for moderate corrosive environments (CRC 2)
  • Mounting position flexible — Install in any orientation without performance degradation
  • Lubricated operation capable — Compatible with oil-lubricated air systems when required

Technical Specifications

  • Operating Pressure Range: 1–16 bar
  • Pressure Regulation Range: 0.5–12 bar outlet
  • Standard Nominal Flow Rate: 800 L/min
  • Port Connection: G1/8 (1/8″ NPT)
  • Maximum Pressure Hysteresis: 0.2 bar (0.02 MPa)
  • Operating Temperature: −10°C to +60°C
  • Design Type: Directly controlled diaphragm regulator
  • Actuator: Rotary knob with detent lock
  • Pilot Medium: Compressed air (ISO 8573-1:2010 [7:4:4]) or inert gas
  • Primary Material: Die-cast zinc
  • Weight: 350 g
  • Corrosion Resistance Class: CRC 2 (moderate corrosive stress)
  • Pressure Gauge: Analog dial with dual-scale MPa/bar

Typical Applications

  • Pneumatic tool circuits and hand-operated equipment
  • Machine tool spindle and hydraulic pilot circuits
  • Modular automation and actuator control systems
  • Laboratory and test bench compressed air preparation
  • OEM valve manifold and directional control subsystems
  • Secondary pressure reduction in multi-stage air treatment trains

Compatibility & Replacements

Compatible With

  • Standard ISO 4401 NG6 subplate cavity designs (when mounted on manifolds)
  • G1/8 female threaded ports — common on pneumatic directional solenoid valves and flow control valves
  • ISO 8573-1:2010 [7:4:4] compressed air systems
  • Inert gas (nitrogen, argon) operating environments
  • All Festo FX modular filter-regulator-lubricator (FRL) stations
  • Standard pneumatic tubing (8 mm × 1.25 mm O.D. polyurethane)

Replaces / Drop-In Replacement For

  • LR-1/4-D-MINI (159625) — Larger G1/4 port variant; verify port compatibility before substitution
  • Earlier Festo mini-regulator models with G1/8 ports operating in 0.5–12 bar range — consult Festo documentation for legacy model cross-reference

Works With

  • Festo DGCI, DGCN, DGCI-PE proportional directional control valves
  • Festo DSNU, DSCO double-acting cylinders requiring regulated pilot pressure
  • Festo GRIP modular gripper systems with secondary pressure regulation
  • Standard ISO 1219-1 pneumatic circuit design software and CAD tools
  • P-Touch, Sensormatic, and third-party PLC I/O discrete pressure monitoring via discrete pilot lines
  • Proportional valve amplifiers requiring stable, low-hysteresis reference pressure signals
Manufacturer

Festo

Part Number

159624

Model

LR-1/8-D-MINI

Size

Mini

Series

D

Port Connection

G1/8 (1/8" female)

Operating Pressure Range

1–16 bar (0.1–1.6 MPa)

Pressure Regulation Range

0.5–12 bar

Nominal Flow Rate

800 L/min

Max Pressure Hysteresis

0.2 bar (0.02 MPa)

Operating Temperature

−10°C to +60°C

Design Type

Directly controlled diaphragm regulator

Actuator

Rotary knob with detent lock

Material

Die-cast zinc

Pressure Gauge

Integral analog (dual-scale MPa/bar)

Weight

350 g

Corrosion Resistance Class

CRC 2

Compatible Models

LR-1/4-D-MINI (159625), LR-3/8-D-MINI (162580)

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