Overview
The ACI PT-100-S is a professional-grade 5-ton manual push trolley designed for lifting heavy loads on standard industrial beams. Forged steel wheels hardened to a minimum of 425 Brinell are made to fit any shape of the beam. This hand-pushed trolley is built for durability and minimal maintenance in demanding industrial environments, making it ideal for job shops, fabricators, and maintenance operations that require reliable material handling without powered assistance.
Key Features
- Anti-tilt and anti-drop devices are standard.
- Anti-friction precision type ball bearings with a minimum B10 bearing life of 3,000 hours.
- Easily adjustable to fit a wide range of beam widths simply by adjusting the number of collars.
- Lightweight robust construction with easy installation and minimum headroom requirements.
- Minimum maintenance with easy to replace parts.
- Double row bearings with combination radial and thrust support.
Technical Specifications
The PT-100-S accommodates various beam configurations with universal wheel design and adjustable collar system. Standard specifications include precision sealed bearings, forged steel wheels, and robust side plate construction. Load capacity is rated at 5 tons (10,000 lbs) with a 5:1 design safety factor.
Typical Applications
Manual push trolleys are used throughout manufacturing, automotive, heavy fabrication, and maintenance operations. Common applications include:
- Material positioning on overhead conveyor systems and I-beam rails
- Assembly line load transfer and positioning
- Job shop and tool room equipment handling
- Plant maintenance and equipment relocation
- Lifting in confined spaces where electric powered trolleys are impractical
Compatibility & Replacements
Compatible With
- Standard industrial I-beams and H-beams
- S-beams with optional shaft extension kits
- Patented track beam systems
- Manual hoist systems and hand chain hoists
- All major hoist brands (universal trolley design)
Replaces / Drop-In Replacement For
- PT-100 manual push trolley models (standard configurations)
- Competitive 5-ton push trolley designs with similar beam compatibility
- OEM replacement trolleys requiring universal fit capability
Works With
- Hand chain hoists and lever hoists (manual lifting)
- Electric wire rope hoists (when load rating is compatible)
- Powered hoist systems (rated for powered hoist operation per ASME standards)
- Standard industrial overhead crane systems
- Fixed or movable bridge crane installations






