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ACI PT100 Push Trolley 5 Ton Manual Beam Trolley Hoist Crane

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Overview

The ACI PT-100-S is a professional-grade 5-ton manual push trolley designed for lifting heavy loads on standard industrial beams. Forged steel wheels hardened to a minimum of 425 Brinell are made to fit any shape of the beam. This hand-pushed trolley is built for durability and minimal maintenance in demanding industrial environments, making it ideal for job shops, fabricators, and maintenance operations that require reliable material handling without powered assistance.

Key Features

  • Anti-tilt and anti-drop devices are standard.
  • Anti-friction precision type ball bearings with a minimum B10 bearing life of 3,000 hours.
  • Easily adjustable to fit a wide range of beam widths simply by adjusting the number of collars.
  • Lightweight robust construction with easy installation and minimum headroom requirements.
  • Minimum maintenance with easy to replace parts.
  • Double row bearings with combination radial and thrust support.

Technical Specifications

The PT-100-S accommodates various beam configurations with universal wheel design and adjustable collar system. Standard specifications include precision sealed bearings, forged steel wheels, and robust side plate construction. Load capacity is rated at 5 tons (10,000 lbs) with a 5:1 design safety factor.

Typical Applications

Manual push trolleys are used throughout manufacturing, automotive, heavy fabrication, and maintenance operations. Common applications include:

  • Material positioning on overhead conveyor systems and I-beam rails
  • Assembly line load transfer and positioning
  • Job shop and tool room equipment handling
  • Plant maintenance and equipment relocation
  • Lifting in confined spaces where electric powered trolleys are impractical

Compatibility & Replacements

Compatible With

  • Standard industrial I-beams and H-beams
  • S-beams with optional shaft extension kits
  • Patented track beam systems
  • Manual hoist systems and hand chain hoists
  • All major hoist brands (universal trolley design)

Replaces / Drop-In Replacement For

  • PT-100 manual push trolley models (standard configurations)
  • Competitive 5-ton push trolley designs with similar beam compatibility
  • OEM replacement trolleys requiring universal fit capability

Works With

  • Hand chain hoists and lever hoists (manual lifting)
  • Electric wire rope hoists (when load rating is compatible)
  • Powered hoist systems (rated for powered hoist operation per ASME standards)
  • Standard industrial overhead crane systems
  • Fixed or movable bridge crane installations
Manufacturer

ACI Hoist & Crane

Model Number

PT-100-S

Capacity

5 tons (10,000 lbs)

Load Rating Design Factor

5:1

Wheel Material

Forged steel, hardened to 425 Brinell minimum

Bearing Type

Double row precision ball bearings, sealed

Bearing Life (B10)

3,000 hours minimum

Beam Width Adjustment

Adjustable collar system for various flange widths

Safety Features

Anti-tilt, anti-drop devices standard

Operating Principle

Manual hand-push operation

Construction

Lightweight robust design with cold-formed steel side plates

Standards Compliance

ASME/ANSI, CMAA, Canadian, European standards

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