Overview
The Starrett S5 127mm hole saw is a high-performance carbide-tipped cutting tool designed for drilling precise holes in metal workpieces. Built with hardened cutting edges and a tough alloy steel body, this saw combines proven Starrett engineering with carbide-enhanced durability. Ideal for maintenance, fabrication, and production environments where reliability and cutting speed matter.
Key Features
- Carbide-tipped teeth for enhanced heat and wear resistance
- Hardened steel construction with bonded alloy body
- Suitable for ferrous metals, stainless steel, cast iron, and non-ferrous alloys
- Fast, smooth cutting action with efficient chip clearance
- Reduced torque and minimal snagging on initial contact
- Bonded construction reduces risk of tooth shattering
Technical Specifications
The specifications listed below reflect Starrett’s standard 127mm hole saw range:
- Diameter: 5 inches (127mm)
- Tooth Material: Carbide-tipped, hardened HSS base
- Cutting Depth: 41mm–51mm (depending on model variant)
- Body Material: Hardened steel with alloy cap
- Arbor Thread: 5/8–18 (arbor sold separately)
- Arbor Requirement: 9.5mm arbor for 127mm hole saws
- Application: Mild steel, stainless steel, cast iron, aluminum, copper, brass
- Maximum Material Thickness: Up to 25mm (1 inch)
Typical Applications
- Sheet metal fabrication and shearing operations
- Structural steel and pipe work drilling
- Electrical enclosure and panel cutouts
- HVAC ductwork and metal tubing
- Maintenance and repair of machinery and equipment
- Industrial metal stamping and tooling setups
Compatibility & Replacements
Compatible With
- Portable and fixed-mount drills (electric drill press, radial arm drill)
- Magnetic drill presses and magnetic base drills
- CNC drilling machines with manual or automated chuck
- 9.5mm arbor-shank hole saw adapters and drive arbors
- Starrett A-series arbor assemblies (A1, A2, A17-38E with extended pilot drills)
Replaces / Drop-In Replacement For
- Starrett FCH0500 (5″ Fast Cut bi-metal predecessor)
- Starrett CTD series (5″ Carbide Tipped Deep Cut older variants)
- Legacy Starrett S-series hole saws
- Generic 127mm carbide hole saws of equivalent construction
Works With
- Starrett arbor and pilot drill systems (HSS, cobalt, and SDS Plus models)
- Standard drill chucks with 9.5mm capacity
- Portable and stationary metal-cutting drill setups
- Manual and CNC-controlled machine tool spindles




