Overview
The Prime Controls DS100 is a proven double metal sheet detector control unit designed for one-sided, contacting detection of thin steel and other ferrous metals. Built with pulse and release technology, this control pairs with a single PM-series probe to prevent double sheets from entering presses and stamping machinery. Prime Controls, a leading double sheet detector supplier since 1992, engineered the DS100 for demanding applications in canmaking, appliance manufacturing, and metal stamping industries.
Key Features
- Single-probe contacting detector for ferrous metals (steel and tinplate)
- Pulse and release detection technology for reliable performance
- Operating voltage: 120/240 VAC, 50/60 Hz compatible
- Current draw: 300 mA maximum
- Available in standard sheet metal housing or IP65-rated polycarbonate enclosure
- Quick disconnect control connectors for easy installation and service
- Self-test and fault indication capabilities
Technical Specifications
- Input Voltage: 120/240 VAC
- Frequency: 50/60 Hz
- Current Draw: 300 mA
- Detection Type: Contacting (single probe)
- Metal Type: Ferrous metals (steel, tinplate)
- Enclosure Options: Sheet metal or IP65 polycarbonate
- Probe Connector: Quick disconnect
- Control Connector: Quick disconnect
- Included Components: DS100 control unit, PM-series sensor probe, CBL100-series cable, mounting bracket (available if needed)
Typical Applications
The DS100 series excels in high-speed production environments where detecting double sheets is critical:
- Beverage can manufacturing and two-piece can presses
- Metal stamping and automotive part fabrication
- Sheet feeder and destacker operations
- Robot-assisted metal forming processes
- Appliance component production with metal blanking operations
Compatibility & Replacements
Compatible With
- Prime Controls PM-series sensor probes
- CBL100-series connecting cables
- Standard 120/240 VAC, 50/60 Hz industrial power supplies
- Sheet feeders, progressive dies, and robotic metal-handling systems
- Metal stamping presses and canmaking equipment
Replaces / Drop-In Replacement For
Verify compatibility with your system integrator before ordering. Prime Controls DS100 is a direct control for PM-series probes; earlier single-probe detection systems may require probe adapter verification.
Works With
- PM-series ferrous metal detection probes
- CBL100 cable assemblies
- Relay and contactor-based press control circuits
- 24 VDC signal conditioning (external)
- Industrial PLC and motion control systems via external I/O
