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ProStar ER309LSI Stainless Steel MIG Welding Wire 0.035″ 33lb PRS05023

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Overview

ER309LSI stainless steel MIG welding wire is a bare, solid wire electrode designed for gas-metal arc welding (GMAW) of stainless steel and dissimilar metal joints. The ProStar PRS05023 combines the low-carbon, high-silicon formula that delivers exceptional bead appearance, arc stability, and corrosion resistance. 0.035″ diameter on a 33 lb spool provides ample material for professional fabrication and repair operations.

Key Features

  • High Silicon Content: Produces weld beads that are exceptionally smooth due to good wetting action
  • Low Carbon Composition: Low carbon in this alloy minimizes carbide precipitation and makes it more resistant to intergranular corrosion
  • Smooth Bead Profile: It flows more easily when melted and fills in more of the space between the two pieces of your weld, and creates smoother welds
  • Arc Stability: The higher silicon gives arc stability and exceptionally smooth bead appearance
  • 33 lb Spool: The precision winding on the 33 lb spool ensures consistent feeding through your liner and gun, reducing the chance of bird-nesting or burn-backs during long runs

Technical Specifications

  • Alloy Composition: Nominal composition of 24% Cr, 13% Ni and 0.8% Si, with a maximum carbon content of 0.03%
  • Wire Diameter: 0.035″
  • Spool Weight: 33 lb
  • Process: GMAW (MIG)
  • Tensile Strength: 89,900 psi
  • Yield Strength: 60,500 psi
  • Elongation: 35%
  • Shielding Gas: Works best with Argon/CO2 or Tri-mix shielding gases

Typical Applications

  • Food Service & Beverage: Best used in the welding of food service applications and beverage tanks
  • Stainless Steel Joining: Used to weld base metals of similar composition in wrought or cast form, and to weld type 304 and similar base metals where severe conditions may exist
  • Dissimilar Metal Welding: Occasionally, used to weld dissimilar steels
  • Corrosion-Resistant Fabrication: Ideal for applications requiring high corrosion resistance and smooth, aesthetically pleasing weld finish

Compatibility & Replacements

Compatible With

  • Standard MIG/GMAW welding equipment
  • Wire feeders with stainless steel liners
  • Argon, Argon/CO2, and Tri-mix shielding gas systems
  • All-position welding applications

Replaces / Drop-In Replacement For

  • Generic ER309LSI 0.035″ 33 lb spools from other manufacturers
  • ESAB 309LSi wire (Airgas part ESA1651099820)
  • Select-Arc 309LSi wire formulations

Works With

  • All standard MIG/GMAW power sources rated for stainless steel welding
  • Wire drive systems compatible with 0.035″ diameter wire
  • Argon-based shielding gas mixtures (Ar + 2% Oâ‚‚ recommended)
  • Standard contact tips and liners for stainless steel wire
Alloy Type

ER309LSI (309 Stainless Steel)

Wire Diameter

0.035 inches

Spool Weight

33 lb

Composition - Chromium

24% (nominal)

Composition - Nickel

13% (nominal)

Composition - Silicon

0.8% (nominal)

Carbon Content

0.03% maximum

Tensile Strength

89,900 psi

Yield Strength

60,500 psi

Elongation

35%

Process Type

GMAW (MIG)

Shielding Gas

Argon, Argon/CO2, Tri-mix

Spool Configuration

12" diameter precision-wound spool

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