Overview
The Prime Controls DS100 is a rugged double sheet detector control designed for industrial metal detection applications. This single-probe contacting detector is engineered specifically for detecting the presence of multiple ferrous metal sheets and thin steel in high-speed production environments. The DS100 combines proven pulse and release technology with straightforward control logic, making it a trusted choice for canmakers, automotive suppliers, and metal stamping facilities worldwide.
Key Features
- Single-probe contacting design optimized for ferrous metals and steel detection
- Pulse and release technology for reliable dual-sheet sensing
- Dual power supply rating: 120/240 VAC, 50/60 Hz
- 300 mA current rating—low-power industrial control
- Available in standard sheet metal enclosure or IP65 rated polycarbonate housing
- Quick disconnect control and sensor connections for tool-free installation
Technical Specifications
- Input Voltage: 120/240 VAC, 50/60 Hz
- Current Rating: 300 mA
- Detection Type: Single-probe contacting
- Metal Type: Ferrous metals, steel, tinplate
- Enclosure Options: Sheet metal housing or IP65 polycarbonate
- Probe Connection: Quick disconnect
- Technology: Pulse and release sensing
- Applications: Sheet metal feeders, robots, destackers, pressing machinery
- Mounting: Electrical enclosure or plant floor (IP65 variant)
Typical Applications
The Prime Controls DS100 is widely used in:
- Canmaking: Two-piece beverage can production, ensuring single-sheet feed to forming presses
- Metal Stamping: Automated sheet feeders and blank detection in stamping lines
- Automotive: Coil handling and progressive die detection
- Appliance Manufacturing: Chassis and component metal sheet detection
- General Metal Forming: Any process requiring high-speed dual-sheet rejection
Compatibility & Replacements
Compatible With
- Prime Controls PM Series single-probe sensors
- Prime Controls CBL100 Series sensor cables
- Industrial automation control systems for metal detection
- 24 VDC and 120/240 VAC plant electrical networks
Replaces / Drop-In Replacement For
Verify compatibility with your system integrator before ordering. The DS100 is a standard control unit; replacement compatibility depends on probe style and application-specific calibration requirements.
Works With
- Prime Controls sensor and accessory ecosystem
- Standard industrial relay and contactor wiring
- Mounting brackets (sold separately)
- Electrical enclosure integration
