Overview
The Mayr ZD120024 is a precision torque limiter manufactured by Chr. Mayr GmbH + Co. KG in Germany. This safety clutch is engineered to disconnect input and output shafts when torque exceeds a preset threshold, protecting machinery and drive trains from expensive overload damage. Torque limiters disconnect the input and output in the case of overload so that torques in the drive line can only increase up to the intended value, and they reliably protect machines and systems from expensive overload damage. The ZD120024 variant 01/100.110 delivers backlash-free torque transmission with consistent engagement characteristics.
Key Features
- Load-separating design: Load-separating clutches stop torque transmission mechanically and only re-engage after the overload has been eliminated.
- Backlash-free operation: Torque limiters from mayr® transmit torque essentially backlash-free.
- Precision engineering: German-manufactured for reliability and long service life
- Versatile applications: Load-separating torque limiters are provided for numerous applications and fields, such as production plants, test benches, heavy-duty applications such as rolling mills or breakers, and tunnel boring machines.
- Automatic re-engagement: Returns to normal operation once the overload condition is cleared
Technical Specifications
Specific technical parameters for the ZD120024 variant 01/100.110 should be verified against the manufacturer’s datasheet. Contact Mayr directly or consult the installation and operating instructions for detailed torque ratings, shaft diameters, mounting dimensions, and speed ranges applicable to your application.
Typical Applications
- Production line drive protection (conveyor systems, packaging machinery)
- Test bench and measurement equipment protection
- Heavy-duty industrial equipment (mills, breakers, crushers)
- Robotics and automation systems
- Tunnel boring and construction equipment
- Food processing and manufacturing
Compatibility & Replacements
Compatible With
- Standard metric shaft couplings and drive systems
- Industrial gearboxes and reducers
- AC and DC motor drives
- Servo and stepper motor systems
- Flexible and rigid shaft configurations
Replaces / Drop-In Replacement For
Verify compatibility with your system integrator before ordering. The ZD120024 may replace other Mayr torque limiter models depending on torque rating, shaft size, and mounting configuration. Consult Mayr technical support for cross-reference information.
Works With
- Standard mechanical mounting flanges and hubs
- Keyway and set-screw shaft attachments
- Force and torque monitoring limit switches
- Both synchronous (locked) and ratcheting (slip) engagement modes
