BK Mikro 5-RL

BK Mikro 5-RL Tool Monitoring System

The BK Mikro 5-RL is an advanced tool monitoring system engineered to simultaneously scan and verify the presence of two specific tools within a machining environment. This system ensures optimal operational safety and efficiency by detecting tool presence and positioning, thereby preventing potential damage and ensuring product quality.

Key Features

• Dual-Tool Monitoring: Capable of concurrently scanning two tools, the BK Mikro 5-RL enhances productivity by reducing the need for multiple monitoring systems.
• Teach-In Functionality: The system utilizes a “teach-in” cycle to accurately determine the exact positions of the tools. This initial setup allows the sensing wand to move to the learned positions during subsequent operations, ensuring precise monitoring.
• Flexible Relay Outputs: Equipped with two relay contacts, configurable as normally closed or normally open, the system provides versatile integration options for machine control. Both “O.K.” and “K.O.” relays can be utilized based on specific requirements.
• Automatic Zero Position Detection: The BK Mikro 5-RL can automatically detect the zero position, serving as a reference point between scanning positions. Alternatively, a manually established rest position can be set, offering flexibility in various operational scenarios.
• Adjustable Acceleration and Deceleration: The system offers two settings for controlled acceleration and deceleration, allowing customization based on specific application needs and ensuring the longevity of the sensing components.
• Cable Break Detection: To maintain system integrity and prevent operational disruptions, the BK Mikro 5-RL includes a feature to detect cable breaks, promptly alerting operators to potential issues.

System Components

The complete BK Mikro 5-RL system comprises:

• Control Unit: Housed in an insulating material casing, the control unit features screw terminals for connecting machine inputs, outputs, supply voltage, and the scanner. It is available in three models to accommodate different supply voltages: 24 VDC, 120 VAC, and 230 VAC.
• Sensing Head (Scanner): Designed for precise tool detection, the scanner operates in conjunction with the control unit to monitor tool presence and position accurately.
• Connection Cable: Facilitates secure and reliable communication between the control unit and the sensing head, ensuring seamless operation.

Technical Specifications

• Power Supply Voltage: Options include 24 VDC, 120 VAC, and 230 VAC, catering to various industrial power standards.
• Control Voltage: Operates at 24 VDC, with options for internal or external control voltage configurations.
• Inputs: Galvanically isolated inputs with an approximate input current of 5 mA and a minimum pulse duration of 6 ms, ensuring reliable signal processing.
• Switched Outputs: Two relay outputs rated at 30 VDC, 2A, providing robust control capabilities for machine integration.
• Operational Life of Relay: Designed for durability, the relays have an operational life of up to 50 million switching cycles, ensuring long-term reliability.

The BK Mikro 5-RL stands as a reliable and efficient solution for tool monitoring in industrial machining processes, offering advanced features that enhance operational safety and productivity.