Overview
The Allen-Bradley W62 is a thermal overload relay heater element engineered for reliable motor overload protection in industrial automation systems. Built with eutectic alloy construction, this NEMA-rated heater element delivers Class 20 protection and is designed for use with Bulletin 500 line starters, magnetic motor starters, and motor control systems. The W62 is the industry-standard choice for drop-in replacement and new installations where consistent thermal overload protection is required.
Key Features
- Eutectic alloy composition for consistent thermal response and reliability
- Class 20 trip classification for general industrial motor control applications
- Compatible with Bulletin 500, 100, 609, and 1200 line starters
- Manual reset type for safe operator intervention
- NEMA-compliant design for industrial automation environments
- Compact form factor with minimal mounting footprint
Technical Specifications
- Part Number: W62
- Manufacturer: Allen-Bradley (Rockwell Automation)
- Type: Thermal Overload Heater Element
- Series: W Series, Type W
- Current Rating: 23.3–30 Amps (varies by starter size: 24.3A @ Size 00-0, 25.0A @ Size 1, 25.7A @ Size 2, 27.5A @ Size 3)
- Trip Class: Class 20
- Protection Type: Eutectic Alloy
- Reset Type: Manual
- Bulletin Compatibility: 500, 100, 609, 1200
- Weight: 0.04–0.05 lbs
- Condition: New in Box
Typical Applications
The Allen-Bradley W62 heater element is widely used in:
- AC motor starters and soft-start motor control systems
- Magnetic motor contactor protection circuits
- Industrial pump and fan motor protection
- Manufacturing equipment motor overload safeguards
- HVAC and compressed air system motor controls
- General industrial automation and process control systems
Compatibility & Replacements
Compatible With
- Allen-Bradley Bulletin 500 line starters
- Allen-Bradley Bulletin 100 line starters
- Allen-Bradley Bulletin 609 line starters
- Allen-Bradley Bulletin 1200 line starters
- NEMA-rated magnetic motor starters
- Industrial motor control enclosures and switchgear
Replaces / Drop-In Replacement For
The W62 directly replaces earlier thermal overload heater elements designated for Bulletin 500, 100, 609, and 1200 series motor starters when Class 20 protection is required. Verify the specific amperage rating and trip class required for your application before ordering. Consult your original equipment documentation or system integrator to confirm exact replacement compatibility.
Works With
- Allen-Bradley thermal overload relay units (manual or automatic reset)
- NEMA-compliant motor starter assemblies
- Industrial control systems and power distribution equipment
- Standard industrial electrical enclosures and motor control centers (MCCs)










