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Overview
The Allen-Bradley 2198-H040-ERS2 is a high-performance servo drive in the Kinetix 5500 series engineered for precise motion control in demanding industrial applications. This frame-size 2 unit delivers 4–8.3 kW continuous output across a wide 190–528 VAC three-phase input range, making it adaptable to most facility power infrastructures. Built with integrated safety functionality, the 2198-H040-ERS2 simplifies system architecture while maintaining SIL 3 and Performance Level (PLe) compliance for complex packaging, converting, and material handling systems.
Key Features
- Integrated Safety Over EtherNet/IP: Hardwired Safe Torque-Off (STO) rated to SIL 3 and PLe with response time ≤12 ms
- Dual Ethernet Ports: Direct connectivity to CompactLogix, ControlLogix, and GuardLogix controllers eliminates specialty interface hardware
- Single-Cable Motor Technology: Reduces wiring complexity in multi-axis installations
- Peak Output Current: 32.5 A for high-torque, dynamic motion applications
- Compact Frame 2 Design: 5.0 lbs (2.3 kg); IP20 protection class for direct panel mounting
- Studio 5000 Compatible: Seamless integration with Logix Designer and Studio 5000 software
Technical Specifications
- Input Voltage: 195–264 V rms, 3-phase (240V nominal) or 324–528 V rms, 3-phase (480V nominal)
- Input Frequency: 47–63 Hz
- Continuous Output Power: 4.0 kW at 195–264 V rms; 8.4 kW at 324–528 V rms
- Continuous Output Current (rms): 18.4 A
- Peak Output Current (0-peak): 32.5 A
- Peak Output Current (rms): 45.9 A
- Control Input Voltage: 24 VDC
- Communication: EtherNet/IP (dual ports); conformance tested
- Operating Temperature: 0–50°C (32–122°F) with 2198-KITCON-DSL; 0–40°C (32–104°F) with 2198-H2DCK
- Storage Temperature: −40–70°C
- Relative Humidity: 5–95% (non-condensing)
- Protection Class: IP20
- Weight: 5.0 lbs (2.3 kg)
- Frame Size: 2
- Safety Ratings: SIL CL3 (per IEC 61508, IEC 61800-5-2, IEC 62061); Performance Level (PLe), Category 3 (ISO 13849)
- Audible Noise: <85 dBA (OSHA 3074 compliant)
- Line Loss Ride Through: 20 ms
Typical Applications
The 2198-H040-ERS2 is ideal for mid-range motion control systems requiring integrated safety, including:
- Packaging machinery (case erectors, sealers, labelers)
- Material handling and conveyor systems
- Converting and cutting equipment
- Precision assembly and positioning
- Machine tool spindle and feed drive control
- OEM equipment requiring single-cable motor connectivity
Compatibility & Replacements
Compatible With
- CompactLogix 5380 and CompactLogix 5480 controllers
- ControlLogix 5880 and other Logix-family controllers
- GuardLogix safety controllers
- EtherNet/IP networks (conformance tested)
- Studio 5000 Logix Designer software
- Allen-Bradley Kinetix servo motors (all frame sizes compatible with output current rating)
Replaces / Drop-In Replacement For
- 2198-H040-ERS (non-safety version; software and motion instruction compatibility maintained)
- Requires verification for legacy Kinetix 300 or 5700 systems; consult system integrator
Works With
- Studio 5000 Logix Designer (integrated motion on EtherNet/IP)
- EtherNet/IP communication protocol
- Dual Ethernet port architecture (simplified daisy-chain or ring network topology)
- 2198-KITCON-DSL connector kit and 2198-H2DCK converter kit
- 2090-CPBM motor power and brake cables; 2090-CFBM feedback cables
- 2198 capacitor modules and 2097 external shunt resistors for multi-axis power management
- Safe Torque-Off (STO) guarding via hardwired digital input; integrated safety messaging over Ethernet/IP
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