PLC Input & Output Modules

Allen Bradley 25B-D1P4N104 PowerFlex 525 VFD AC Drive Ser A

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Overview

The Allen-Bradley 25B-D1P4N104 is a PowerFlex 525 AC drive designed for compact, efficient motor control in industrial automation. Operating on 323–528 VAC three-phase input, it provides a 0.4 kW (0.5 HP) output rating and 1.4 A output current, making it ideal for light to medium-duty machine control. The 25B-D1P4N104 is part of the PowerFlex 525 family, offering advanced control capabilities in a compact Frame A housing for both standalone and networked applications.

Key Features

  • Embedded EtherNet/IP communication and integration with Rockwell control systems
  • Smooth acceleration and deceleration, dynamic braking support, and advanced stop modes like PointStop
  • Safe Torque Off (STO) standard safety feature that removes rotational power without powering down the drive
  • Meets ISO 13849-1 standards with safety ratings up to SIL 2/PLd
  • Detachable control module and power module allow simultaneous configuration and installation
  • Supports PointStop and point-to-point positioning without requiring encoder feedback

Technical Specifications

  • Motor Power: 0.4 kW (0.5 HP) Normal Duty; 0.5 HP Heavy Duty
  • Output Current: 1.4 A at rated load
  • Input Voltage: 323–528 VAC, 3-phase, 50/60 Hz
  • Output Frequency Range: 0–500 Hz (programmable)
  • Control Method: V/Hz, Sensorless Vector, Closed-Loop Velocity
  • Enclosure Rating: IP20 (NEMA Open Type)
  • Frame Size: Frame A (compact modular design)
  • Communications: EtherNet/IP, USB (plug-and-play configuration)
  • Safety Features: Safe Torque Off (STO), ISO 13849-1 SIL 2/PLd certified

Typical Applications

  • Small pump and motor speed control
  • Conveyor systems and material handling
  • Machinery automation and production equipment
  • Standalone machine control or integrated automation systems
  • Applications requiring compact, modular VFD with embedded networking

Compatibility & Replacements

Compatible With

  • CompactLogix, ControlLogix, and SLC 500 series controllers via EtherNet/IP
  • Rockwell Automation Studio 5000 (Logix Designer)
  • PowerFlex 520-series ecosystem
  • Standard three-phase AC induction motors rated 0.5 HP or less
  • IEC or UL circuit protection devices (10–16 A IEC fusing recommended)

Replaces / Drop-In Replacement For

  • Verify compatibility with legacy PowerFlex 520-series units using part number cross-reference documentation from Rockwell Automation
  • Direct replacement within PowerFlex 525 0.5 HP frame class

Works With

  • Studio 5000 (Logix Designer) programming software
  • EtherNet/IP industrial networking protocol
  • USB connection for parameter configuration and diagnostics
  • Optional encoder card for closed-loop speed or position feedback
  • Third-party HMI/SCADA systems supporting EtherNet/IP
Part Number

25B-D1P4N104

Manufacturer

Allen-Bradley / Rockwell Automation

Product Line

PowerFlex 525 AC Drive

Motor Power Rating

0.4 kW (0.5 HP) Normal Duty; 0.5 HP Heavy Duty

Output Current

1.4 A

Input Voltage

323–528 VAC, 3-phase, 50/60 Hz

Output Frequency

0–500 Hz programmable

Frame Size

Frame A (Compact)

Enclosure Type

IP20 NEMA Open

Control Method

V/Hz, Sensorless Vector, Closed-Loop Velocity

Communications

Embedded EtherNet/IP, USB

Safety Features

Safe Torque Off (STO), ISO 13849-1 SIL 2/PLd

Modular Design

Detachable control and power modules

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