Prime Controls Double Metal Sheet Detector Model DS100

Prime Controls Double Metal Sheet Detector Model DS100

The Prime Controls Model DS100 is a robust and reliable double metal sheet detector designed to prevent the feeding of multiple metal sheets in automated processes. This system is essential for industries such as appliance manufacturing, where precise metal sheet handling is critical to maintaining equipment integrity and product quality.

Key Features

• Single-Probe, Contacting Detection: Utilizes a single probe to detect the presence of double metal sheets, ensuring accurate monitoring of thin steel and other ferrous metals.
• Versatile Housing Options: Available in a standard sheet metal housing suitable for mounting within electrical enclosures, providing flexibility in installation.
• Wide Thickness Range: Capable of detecting metal thicknesses from 0.05mm to 1.5mm (0.002″ to 0.060″), accommodating a broad spectrum of applications.
• Quick Response Time: Detects double sheets within 3 to 21 milliseconds, minimizing the risk of equipment damage and production downtime.
• Simple Calibration: Features a push-button calibration system that sets the reject threshold based on a single sheet sample, streamlining setup and adjustments.
• Fail-Safe Operation: Equipped with fault detection indicators and fail-safe output relays that de-energize upon detecting a double sheet, power loss, or probe failure, ensuring operational safety.
• Flexible Power Configuration: Configurable for 120V or 240V AC at 50-60 Hz, making it suitable for international applications.

Applications

The DS100 is ideal for use in automatic sheet feeders where the presence of double or overlapped metal sheets can lead to equipment jams or damage. By promptly detecting and signaling the occurrence of double sheets, the DS100 helps maintain smooth and efficient production lines.

System Components

A complete DS100 system includes:

• DS100 Control Module
• PM Series Sensor (options include PM4, PM10, or PM15, depending on the required thickness range)
• CBL100 Series Cable

Optional mounting brackets are available to facilitate installation as needed.

Conclusion

The Prime Controls Model DS100 Double Metal Sheet Detector offers a reliable solution for detecting double metal sheets in automated manufacturing processes. Its combination of quick response time, ease of calibration, and fail-safe operation makes it a valuable asset in maintaining equipment safety and product quality.