Prime Controls Double Metal Sheet Detector DS100

Prime Controls Double Metal Sheet Detector DS100

The Prime Controls DS100 is a single-probe, contacting double sheet detection system designed for thin steel and other ferrous metals. This robust and enduring detector is ideal for applications where sensing from only one side is possible, such as in automatic sheet feeders where double or overlapped sheets can cause jams or damage to machinery.

Key Features

• Single-Probe Detection: Utilizes a single probe to detect double sheets, making it suitable for one-sided sensing applications.
• Versatile Housing Options: Available in a standard sheet metal housing for mounting within electrical enclosures or an IP65-rated polycarbonate enclosure (DS101 model) for flexible mounting in open plant floor environments.
• Wide Thickness Range: Capable of detecting metal thicknesses from 0.05 mm to 1.5 mm (0.002″ to 0.060″), providing flexibility for various applications.
• Quick Response Time: Detects double sheets with a response time ranging from 3 ms to 21 ms, ensuring rapid identification and prevention of issues.
• Automatic Calibration: Features push-button calibration that instantaneously sets the reject threshold and adjusts the signal for the specific metal being used.
• Fault Detection: Includes fault detection capabilities that analyze problems and operate blinking LED codes to direct operators or maintenance personnel to the issue.
• Flexible Power Configuration: Configurable to operate on 120 or 240 VAC at 50-60 Hz, accommodating international applications.
• Durable Outputs: Equipped with SPDT contact relay outputs rated at 10 Amps/240 VAC, 8 Amps/24 VDC, and capable of 20 million operations, ensuring reliable performance.

Applications

The DS100 is well-suited for industries such as canmaking, metal stamping, and other metal forming processes where precise detection of double sheets is critical to maintaining operational efficiency and preventing equipment damage.

System Components

A complete DS100 system includes:

• DS100 Series Control
• PM Series Sensor
• CBL100 Series Cable
• Optional mounting bracket, if needed

By integrating the DS100 into your production line, you can enhance quality control, reduce downtime, and protect machinery from potential damage caused by double sheet feeding.